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Intercom and Radio Interface for Bose TriPort Tactical Noise Canceling Headset
 
 
 
Click here to download a .pdf copy of this article.
 
20 July 2019
Updated 28 February 2021

Table of Contents

Preface

This project has the goal of providing a 2-person intercom, with interconnection to a VHF/UHF FM amateur radio transceiver, to be installed in a Ranger UTV. The intercom provides a driver isolate switch, enabling the passenger audio to be muted from appearing both at the intercom headphone output and at the transceiver microphone input. When the driver isolate switch is not in the isolate position, both the driver and passenger audio is routed to the transceiver microphone.

The intercom supports a single Bose TriPort Tactical Noise Cancelling Headset at the driver position, and a standard aviation headset at the passenger position. Both positions are provided an independent volume control.

Interface wiring to the Bose headset, aviation headset, and the transceiver is through adapter cabling that transforms signals on an 8-pin header to the connector interface required for the headsets and transceiver.

When a Bose TriPort Tactical Noise Cancelling Headset is not available, the intercom can be wired to support two aviation headsets.

This article is provided as a courtesy. A single prototype was put into service in a UTV, with good results. No support is provided, and no guarantees are offered to those attempting to build this intercom. Caveat Emptor!


Bose TriPort Tactical Noise Cancelling Headset Internal Pin Assignments

The following table shows the pin-out of signals on the internal 8-pin connector within the headset interface box.


WIRE COLOR DESCRIPTION INTERNAL J1 CONNECTOR
PIN NUMBER
AP-107 PIN NUMBER 8-PIN ROUND CONNECTOR
PIN NUMBER
YELLOW VCC (+5V TO +32V) 1   7
BLACK GROUND 2   3
BLUE LEFT HEADPHONE AUDIO 3   5
WHITE RIGHT HEADPHONE AUDIO 4
ORANGE PTT 5   2
RED MIC AUDIO 6   6
GREEN MIC GROUND 7   4
NO-WIRE N.C. 8    
SHIELD GROUND LUG N.A.    


Schematic



Cable Interfaces